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| Quantity: | |
|---|---|
SIZE | NUMBER OF SCREWS | WEIGHT | PCS/CTN | PACKING SIZE(mm) | ||
25x1/2" 25x3/4" 32x1/2" 32x3/4" 32x1" 40x1/2" 40x3/4" 40x1" 50x1/2" 50x3/4" 50x1" 63X1/2" 63X3/4" 63X1" 75X1/2" 75X3/4" 75X1" 90X1/2" 90X3/4" 90X1" 110X1/2" 110X3/4" 110x1" | 2 2 2 2 2 2 2 2 2 2 2 4 4 4 4 4 4 4 4 4 6 6 6 | 109 114 105 107 111 108 115 120 143 145 146 257 257 257 330 330 330 316 320 327 415 415 370 | 200 200 200 200 200 160 160 160 150 150 150 100 100 100 100 100 100 50 50 50 30 30 30 | 45 45 45 45 45 45 45 45 48 48 48 50 50 50 56 56 56 56 56 56 56 56 56 | 35 35 35 35 35 35 35 35 38 38 38 30 30 30 35 35 35 41 41 41 35 35 41 | 35 35 35 35 37 31 31 31 34 34 34 26.5 26.5 26.5 35 35 35 33 33 33 35 35 35 |
The 20-110mm HDPE Leak-Free Clamp Saddle for Water revolutionizes tapping and branching in existing HDPE water pipelines with its innovative design and secure sealing technology. Engineered to create permanent, pressure-tight connections without interrupting service, this clamp saddle eliminates the need for costly pipe cutting and fusion in retrofit projects. Constructed from PE100 grade HDPE with EPDM rubber gaskets, it provides chemical compatibility with potable water and resistance to corrosion, ensuring a service life of 50 years in underground and above-ground installations . Available in sizes from 20mm to 110mm, it accommodates branch connections from main lines ranging in diameter from 50mm to 315mm, making it versatile for residential, commercial, and municipal water systems.
The saddle features a double EPDM gasket system that creates a primary and secondary seal against the main pipe surface. This redundant sealing design ensures leak-free performance even under pressure fluctuations, with a pressure rating of 10 bar (PN10) at 20°C. The gaskets are compatible with chlorinated water and common pipe cleaning agents, maintaining elasticity over the fitting’s lifetime.
The one-piece HDPE body provides exceptional rigidity while retaining flexibility to accommodate minor pipe movement. Its reinforced ribbed design distributes clamping force evenly across the main pipe surface, preventing deformation that could compromise the seal. The saddle’s branch outlet is precision-machined to accept standard HDPE fusion or threaded connections, ensuring compatibility with existing plumbing components.
Designed for no-dig installation, the saddle clamps securely to the main pipe using stainless steel bolts with torque-limiting washers that prevent over-tightening. This allows installation in confined spaces and reduces labor costs by up to 40% compared to traditional cut-in methods. The process requires no specialized training, making it suitable for emergency repairs and routine modifications .
This clamp saddle solves diverse water system branching needs:
Residential Service Connections: Taps into municipal mains to connect individual property water supplies without shutting down the main line.
Municipal Network Modifications: Adds branch lines for new developments without interrupting water service to existing customers.
Emergency Repairs: Creates bypass connections around damaged sections of pipe during repair operations.
Irrigation Systems: Taps into main water lines to supply agricultural or landscape irrigation networks .
The double EPDM gaskets compress against the main pipe surface when the stainless steel bolts are tightened, creating a pressure-tight seal that withstands system pressure fluctuations and minor pipe movement.
Yes. The saddle is designed for wet tapping applications, allowing installation on pipes with water pressure up to 10 bar without service interruption—a major advantage over traditional cut-in methods that require shutdowns.
Yes. Both the PE100 HDPE body and EPDM gaskets are certified safe for potable water contact, meeting international standards for non-toxicity and resistance to bacterial growth.
While optimized for HDPE pipes, the saddle works with most plastic piping materials including PP, PVC, and PVDF. For metal pipes, a compatible primer is recommended to ensure proper sealing.
SIZE | NUMBER OF SCREWS | WEIGHT | PCS/CTN | PACKING SIZE(mm) | ||
25x1/2" 25x3/4" 32x1/2" 32x3/4" 32x1" 40x1/2" 40x3/4" 40x1" 50x1/2" 50x3/4" 50x1" 63X1/2" 63X3/4" 63X1" 75X1/2" 75X3/4" 75X1" 90X1/2" 90X3/4" 90X1" 110X1/2" 110X3/4" 110x1" | 2 2 2 2 2 2 2 2 2 2 2 4 4 4 4 4 4 4 4 4 6 6 6 | 109 114 105 107 111 108 115 120 143 145 146 257 257 257 330 330 330 316 320 327 415 415 370 | 200 200 200 200 200 160 160 160 150 150 150 100 100 100 100 100 100 50 50 50 30 30 30 | 45 45 45 45 45 45 45 45 48 48 48 50 50 50 56 56 56 56 56 56 56 56 56 | 35 35 35 35 35 35 35 35 38 38 38 30 30 30 35 35 35 41 41 41 35 35 41 | 35 35 35 35 37 31 31 31 34 34 34 26.5 26.5 26.5 35 35 35 33 33 33 35 35 35 |
The 20-110mm HDPE Leak-Free Clamp Saddle for Water revolutionizes tapping and branching in existing HDPE water pipelines with its innovative design and secure sealing technology. Engineered to create permanent, pressure-tight connections without interrupting service, this clamp saddle eliminates the need for costly pipe cutting and fusion in retrofit projects. Constructed from PE100 grade HDPE with EPDM rubber gaskets, it provides chemical compatibility with potable water and resistance to corrosion, ensuring a service life of 50 years in underground and above-ground installations . Available in sizes from 20mm to 110mm, it accommodates branch connections from main lines ranging in diameter from 50mm to 315mm, making it versatile for residential, commercial, and municipal water systems.
The saddle features a double EPDM gasket system that creates a primary and secondary seal against the main pipe surface. This redundant sealing design ensures leak-free performance even under pressure fluctuations, with a pressure rating of 10 bar (PN10) at 20°C. The gaskets are compatible with chlorinated water and common pipe cleaning agents, maintaining elasticity over the fitting’s lifetime.
The one-piece HDPE body provides exceptional rigidity while retaining flexibility to accommodate minor pipe movement. Its reinforced ribbed design distributes clamping force evenly across the main pipe surface, preventing deformation that could compromise the seal. The saddle’s branch outlet is precision-machined to accept standard HDPE fusion or threaded connections, ensuring compatibility with existing plumbing components.
Designed for no-dig installation, the saddle clamps securely to the main pipe using stainless steel bolts with torque-limiting washers that prevent over-tightening. This allows installation in confined spaces and reduces labor costs by up to 40% compared to traditional cut-in methods. The process requires no specialized training, making it suitable for emergency repairs and routine modifications .
This clamp saddle solves diverse water system branching needs:
Residential Service Connections: Taps into municipal mains to connect individual property water supplies without shutting down the main line.
Municipal Network Modifications: Adds branch lines for new developments without interrupting water service to existing customers.
Emergency Repairs: Creates bypass connections around damaged sections of pipe during repair operations.
Irrigation Systems: Taps into main water lines to supply agricultural or landscape irrigation networks .
The double EPDM gaskets compress against the main pipe surface when the stainless steel bolts are tightened, creating a pressure-tight seal that withstands system pressure fluctuations and minor pipe movement.
Yes. The saddle is designed for wet tapping applications, allowing installation on pipes with water pressure up to 10 bar without service interruption—a major advantage over traditional cut-in methods that require shutdowns.
Yes. Both the PE100 HDPE body and EPDM gaskets are certified safe for potable water contact, meeting international standards for non-toxicity and resistance to bacterial growth.
While optimized for HDPE pipes, the saddle works with most plastic piping materials including PP, PVC, and PVDF. For metal pipes, a compatible primer is recommended to ensure proper sealing.
